Ensemble RXTX build – USB Power

After cobbling together a power cord to use with the Astron power supply, I was able to verify the power section on the RXTX board. Was getting just under 13V in and measuring 5V where there was supposed to be 5V.

Then I started on the USB power section. This is a section that’s isolated from the rest of the board and has the first of the SMT components to solder on in the project: a 3.3V voltage regulator (LP2992) and some capacitors.

Got everything soldered on easily enough, but when it came time to test, I wasn’t getting anything on the output of the voltage regulator. There was the 5V USB voltage going into the voltage regulator, but nothing coming out.

Rats.

Not sure if the voltage regulator got cooked in the soldering process, zapped by static, or if something happened to it while it was sitting on the shelf.

Guess I’ll have to order another one. Fortunately they’re not terribly expensive ($1.09 each for 10 from Mouser.com).

Here’s the top and bottom of the board so far.

Ensemble RXTX USB power section
Ensemble RXTX USB power section
Rear of the USB power section
Rear of the USB power section

Next section is the local oscillator. I may not be able to test it with a bum voltage regulator, but I think I’ll press on anyway.

Ensemble RXTX build – Power

It’s taken me a few years to get to, but I finally started working on the Softrock Ensemble RXTX kit I picked up a few years ago.

This is a much larger board than the Softrock Lite II I put together a while ago. A larger board, and a lot more parts (especially toroids).

Started off with the power sections yesterday, which was pretty easy to do. All through hole stuff. The bank of filtering capacitors was a little bit of a challenge, mostly because the holes are pretty close together and it’s not hard to accidentally bridge the contacts.

Haven’t powered it up to test yet because the power jack is a 2.5mm center pin, which none of my wall warts will fit. I’m planning on wiring up the included plug with powerpole connectors on the end. That will let me use the Astron power supply on the bench.

Here’s the current progress. USB power section is next.

Ensemble RXTX power section
Ensemble RXTX power section

Working Si5351 breakout boards

Finished assembling a non-TCXO version of the Etherkit Si5351 breakout board today. With three boards worth of experience behind my back now, this one went pretty smoothly. Set this one up to use in a breadboard like board #3.

Etherkit Si5351 board non-TCXO version
Etherkit Si5351 board non-TCXO version

Then it was off to test them out. I used Jason’s Si5351 Arduino library (as of this writing, the ‘jason’ branch is the most current one) and one of the example sketches with one of my *duino boards, connected the M3 frequency counter and wired everything up.

Much to my surprise, the first board (with the TCXO) worked, and the frequency was pretty much bang on, at least to the resolution the M3 meter is capable of.

Testing the Etherkit Si5351 board
Testing the Etherkit Si5351 board

The non-TCXO board I assembled today was off by a bit (~900 Hz), but Jason says that’s normal for the regular oscillator.

The other two TCXO boards worked as well and were right on frequency.

Testing the Etherkit Si5351 boards
Testing the Etherkit Si5351 boards

Now I need to work on more precise frequency measurements so I can work out the calibration offset for each of the boards.

Etherkit Si5351A breakout board three ways

Finished assembling the last of the Etherkit Si5351A breakout boards I received from Jason‘s Indiegogo campaign. Since I had three of them to play with, I decided to do a few different configurations.

Etherkit Si5351 breakout boards 3 ways
Etherkit Si5351 breakout boards 3 ways

Board #1 is a pretty conventional setup with the header pins pointing up. Lays flat on a surface and could be mounted inside an enclosure if needed.

Etherkit Si5351 board with conventional pin layout
Etherkit Si5351 board with conventional pin layout

Board #2 I used female header pins to make interfacing with my *duino boards easier, since almost all the jumper wires I have are male/male.

Etherkit Si5351 board using female connector pins
Etherkit Si5351 board using female connector pins

Board #3 I set up to make it easy to use with breadboards. The header pins are pointed “down” so that I can stick the breakout board into a regular breadboard. I also added female headers to the output in addition to the SMA connectors.

Etherkit Si5351 board with pins down for breadboard use
Etherkit Si5351 board with pins down for breadboard use

I still need to test the boards out to make sure they actually work. I think if I’m going to have any problems with the boards, it will probably be with the soldering of the Si5351A chip.

Building the Etherkit Si5351 breakout board

Spent some time at the workbench putting together the Etherkit Si5351 board that arrived the other day.

Etherkit Si5351 breakout board
Etherkit Si5351 breakout board

Although it’s pretty much all surface mount, everything is on one side of the board, and the part count is relatively low so assembly is pretty easy. The fine pitch of the Si5351 chip makes soldering it more challenging, but generous use of solder flux helped the solder flow where it was supposed to go.

Si5351 IC soldered on
Si5351 IC soldered on

After the Si5351 came the TCXO crystal. The large pads make this part relatively easy to solder.

TCXO crystal
TCXO crystal

The transistors and 3.3V voltage regulator were the next components to get soldered on. These were pretty easy to do. As with the Si5351, a good amount of solder flux helps with the voltage regulator.

Transistors and voltage regulators
Transistors and voltage regulators

The remaining passive components (4 capacitors and 4 resistors) finish up the surface mount components. These are pretty easy to solder on. Tack down one side with a bit of solder, then solder the other side.

Caps and resistors
Caps and resistors

With all the surface mount components on the board, that leaves just the header pins and the edge mount SMA connectors. Easy peasy.

Header pins and SMA connectors
Header pins and SMA connectors

And with that, the Etherkit Si5351 breakout board is finished! Next step is to connect it up to one of my *duinos and see if it works.

I have two more boards to assemble, and some of the things I learned assembling this one should make the other two a little smoother.